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Calculate and Track your High School or College GPA Using this Free GPA Calculator for Excel® and Google Sheets
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Have you ever wondered 'How much will my GPA change if I get a B instead of an A,' or something like that? With the Vertex42™ GPA Calculator spreadsheet, you can do that type of what-if scenario as well as keep a running record of your grades and cumulative GPA. You can download the GPA Calculator for Excel or OpenOffice, or use Google Sheets. See below for how to calculate your GPA.
GPA Calculator Spreadsheet
Uses autobag roll bags. Easy bag loading. Automatically dispenses, opens and heat seals bags. Requires only one operator. Adjustable loading height. Manual operation with foot switch or fully automatic operation using timed pace rate adjustment. Easily interfaces with accu-count and other compatible equipment.
for Excel, OpenOffice, and Google Sheets⤓ DownloadOther Versions
Template Details
License: Private Use(not for distribution or resale)
'No installation, no macros - just a simple spreadsheet' - by Jon Wittwer
Description
The Vertex42™ GPA Calculator lets you track your grades from semester to semester, calculating both a semester GPA and your overall cumulative GPA.
You can edit the Grade Scale to define the points associated with letter grades, according to your specific school policy. Then, when you enter the grades into the spreadsheet, the points are automatically totaled and weighted based on the number of credit hours for each course.
New: Version 2.0 of the GPA Calculator lets you evaluate the effect of retaking a course (see the example below). It also includes a separate worksheet for estimating your future GPA.
Using the GPA Calculator
The GPA Calculator spreadsheet should be pretty intuitive, and some instructions are included at the top of the worksheet.
Adding Semesters: In the Course History worksheet, you can include additional semesters by copying the set of rows for one of the semesters and inserting/pasting the set of rows at the bottom. The formulas in the spreadsheet are designed specifically for making this process simple.
Inserting Rows: If you need to insert rows to add more classes for a particular semester, then make sure to insert new rows above the last row or below the first row in the semester block. This will help ensure that the references in the summation formulas stretch to include the new row(s). You will also need to copy the formula for the Points when you add the new rows.
How to Calculate GPA
GPA stands for Grade Point Average, but most of the time, to calculate GPA requires using a weighted average. For example, if you earned an A in a 3-credit course and a B in a 2-credit course, your GPA is not simply the average of an A and B. Instead, the grades are weighted based on the number of credit hours in the course. That can seem complicated, but it's not really that bad.
Below are the steps you can use to calculate your GPA if you happen to be caught without a computer.
Step 1 - Convert Letter Grades to Points
Letter Grade | Points |
---|---|
A+ | 4.3 |
A | 4 |
A- | 3.7 |
B+ | 3.3 |
B | 3 |
B- | 2.7 |
C+ | 2.3 |
C | 2 |
C- | 1.7 |
D+ | 1.3 |
D | 1 |
D- | 0.7 |
F | 0 |
To the right is a typical 4.0 GPA Scale, showing the grade points and the letter grade equivalent. The first step in calculating your GPA is to convert the letter grades to points.
Step 2 - Multiply the Points by the Number of Credit Hours
If I got an A- in a 3-credit class, the points for that class would be 3.7 times 3 credits equals 11.1 points. (This is where the weighting comes into play)
Step 3 - Add the Total Points then Divide by the Total Credit Hours
To calculate your GPA, add up the total grade points and the total credit hours and then divide the total grade points by the total credit hours. If you include only the points and hours for a single semester, this will calculate your GPA for the semester. If you include all the points and hours for every semester, this will calculate your overall cumulative GPA.
The figure below shows an example of a GPA calculation for a semester in college.
Retaking a Course
Many programs only allow a certain number of failing or D grades, or you may need to have a certain GPA to qualify. Sometimes you have no choice but to retake a class, but it can also be one of the fastest ways to increase your overall GPA. The new version of the GPA calculator lets you estimate what effect retaking a class can have on your GPA. It assumes that a retaken course replaces your previous grade.
For example, let's say that you've attempted 50 credit hours and earned a total of 150 points, so your GPA is currently a 3.00. Maybe for some reason you'd failed one of your 3-credit classes. If you were to retake that class and get an A, your new GPA might be a 3.24 (depending on the grading scale). That is a huge jump for just one class! If you didn't retake that class, it would take 5 more A's in 3-credit classes to reach a GPA of 3.23.
Custom GPA Calculators
- GPA Calculator for RCC - A custom Google Sheets version of the GPA Calculator created for Robeson Community College's allied health program.
Related Content
References and Resources
- Grade Point Average (GPA) at wikipedia.com - General information and GPA scales used around the world.
- 'Beginner's Guide to Figuring Your Grades', by Scott Mandel, Ph.D.
Sharing the GPA Calculator
If you find this GPA calculator useful, you are welcome to share the link to this page with others. You can copy the URL from your browser's address bar or use the html code below to add to your website or blog. But, please pay attention to the terms of use and do not upload this document for sharing on the internet.
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1 MACHINERY UPDATE ISSUE 1, VOLUME XVII. JANUARY/FEBRUARY 2006 BOTTLING REPORT TUBE-FILLING ROBOTICS Issue 1, Volume XVII. January/February 2006 The only machinery only journal for processing and packaging ROBOTICS Moving upstream BOTTLING REPORT New ground in filler design TUBE-FILLING Raising the speed limit
2 CONTENTS ISSUE 1, VOLUME XVII. JANUARY/FEBRUARY 2006 FEATURES THE JOURNAL OF THE PPMA Editor: Michael Maddox Sales Manager: Angela Rosenberg Production Manager: Bill Lake Production: Miriam Naisbett ISSN A PPMA Publication. PPMA Ltd, New Progress House, 34 Stafford Road, Wallington, Surrey SM6 9AA Tel: Fax: addresses: Web site: Applications for free copies of Machinery Update are considered from specifiers, managers and purchasers of processing and packaging machinery in the UK. Annual subscription 33 (UK), 45 (Continental Europe), 55 (rest of world). The Processing and Packaging Machinery Association assumes no responsibility for the statements or opinions, whether attributed or otherwise, in Machinery Update. Typeset and printed by: Manor Creative, 7-8 Edison Road, Highfield Industrial Estate, Hampden Park, Eastbourne BN23 6PT. Tel: PPMA Show report 2 The second report on new machinery at last September s PPMA Show. 18 Bottling report Down-the-line review of the latest equipment for the bottling industry. 31 Tube-filling Raising the limit: Moving away from the restrictions of an indexing turntable has seen tube filler speeds increase dramatically. 35 Robotics Moving upstream. Robots are no longer the sole preserve of case-packing and palletising. Increasingly they are linking upstream processes. Krones new F1 filler for carbonated drinks breaks new ground.18 REGULAR FEATURES Forthcoming events. 9 6 News and people Training courses address critical issues of 2006: Changes to PPMA Board: Checkweighing by X-ray: Appointments. 10 Machinery in action Wrapping in-cup drinks packs: Tray loader for petfood: Burtons Foods lifts snacks capacity: High accuracy flavouring line. 45 Labelling, coding, marking Piece counting scale records unused labels on a reel: Compact print-apply machine: Keg labelling at Bulmer s Cider. 47 Component matters Variable speed drives offer winter warmers: A renewed interest in variable speed drives will help reduce power consumption. 50 New machinery Higher speeds for random case taping: Short run filler-capper: Intermittent motion bagger: High speed checkweigher. CLASSIFIED 51 Machinery and services Includes recruitment, contract packing and used machinery. BUYERS GUIDES 53 Ancillary equipment 55 Processing equipment 58 Packaging machinery TFS 80-6 tube filler from IWKA is capable of 500 a minute. 31 Sewtec multipacker at Fox s Biscuits empoys robots for transfer. 35 3
3 PPMA MATTERS Training at heart From the very beginning, nearly 20 years ago, the PPMA has always put training and safety at the heart of its technical contribution to the design and use of processing and packaging machinery. It s long been our view that here, for supplier and user alike, there lies a particularly important area of common values. It s something in which the Association takes a special pride and indeed, in this issue of Machinery Update, you will find our new seminar programme for 2006, which sets out to address many of the issues that mark 2006 as a critical year, certainly as far as machinery legislation is concerned. The continuous involvement of the PPMA in technical and regulatory matters through its member companies and headquarters staff means that a substantial pool of in-depth knowledge has been created and is now maintained regularly for the benefit of the entire industry. In fact, that pool of knowledge goes well beyond the portals of the PPMA itself and reflects also the strong links the Association now enjoys with research and academic establishments throughout the UK and the constructive relationships we have built up and sustained with both UK and EU regulators. In the beginning there were courses just for PPMA members, the machinery suppliers, but these were soon joined by courses and seminars for users of machinery, who need equally to understand and react to technical progress and changes in the laws that govern their business. Over the past few years it has become increasingly apparent that the training needs of both machinery suppliers and users are merging significantly, and that is why the PPMA has for the first time brought together many of its various education activities into this single training and seminar programme for the year ahead. In matters such as machine safety there is clear common interest, as suppliers seek to provide equipment that is safe in operation and users, who shoulder the ultimate responsibility, improve their understanding of the regulations in which that responsibility is expressed. There is also the question of modifications to machinery by the user and quite possibly the CE marking procedure to be repeated, together with a new technical construction file and hazard analysis. In technical matters the emphasis moves more towards the machinery user, but covering substantial common ground with suppliers in applying robotics to advantage and using the latest in-place cleaning techniques to protect both brand and company reputation. Indeed, this CIP course features substantial input from research associations with which the PPMA works regularly, underlining again the resources on which the Association is able nowadays to call. Our seminar on machinery for shelf-ready packaging is particularly topical, with demand from supermarkets prompting most fmcg manufacturers not only to re-assess their transit packaging, but also the endof-line machinery they employ. There is common ground again in the business section, looking at definitions of performance and contractual obligations, and mastering the arts of presentation. I hope you find this year s PPMA seminar programme of interest (see next page for details). We look forward to welcoming you. Chris Buxton Chief Executive, PPMA
4 NEWS AND PEOPLE PPMA TRAINING COURSES Training courses to address machinery issues of 2006 A new series of training courses covering many of the latest developments in processing and packaging technology as well as critical upcoming regulations that affect the use of machinery has been announced by the PPMA for The programme gets under way on 1 February with an update on machinery legislation, particularly new rules that come into effect during This will be followed through the year by courses on risk assessment, health and safety legislation for maintenance engineers, designing safe equipment and PUWER the Provision and Use of Work Equipment Regulations. A complete course programme brochure is included in this issue of Machinery Update. Further copies are available from the PPMA. The technology series for 2006 will include the use of robots, new approaches to containment in pharmaceutical processing equipment, high efficiency clean-inplace and machinery to provide shelf-ready display packaging. The year 2006 will be a particularly busy and indeed critical 12 months in terms of new regulations, explains PPMA technical consultant Martin Keay. And the first of our courses aims to deal with the new rules. This will include implementation of significant amendments to the Machinery, Low Voltage and Electromagnetic Compatibility Directives and the start of the Waste Electrical and Electronic Equipment Regulations (WEEE) and the associated Restriction of Hazardous Substances (RoHS) legislation. Also new for 2006 is the start of the Physical Agents (Noise) Regulations which, amongst other things will lower the action threshold from 85dB(A) to 80dB(A) and will inevitably affect both machinery users and suppliers. This year employers who have designated potentially explosive atmosphere zones under the Dangerous Substances and Explosive Atmospheres regulations (DSEAR) will have to decide if existing equipment is suitable or has to be replaced with new equipment that complies with the Atex Directive. Four further courses concerned with regulations sponsored by Pilz are to take place in 2006: Machinery risk assessment (March): What is a suitable and sufficient risk assessment that will satisfy the Health and Safety Executive? Companies are expected to carry out machinery risk assessments, not only when new equipment is designed, but also for existing plant that is in daily use and particularly before machinery is modified. Health and safety legislation for maintenance engineers (May): Most maintenance and service engineers are well aware of the hazards associated with the work they do, but are much less sure about the wide range of legislation that regulates their work. This knowledge gap can leave both engineers and their employers vulnerable, particularly since engineers are frequently the only people in a company with the technical training to judge if equipment does or does not comply with legislation. Designing safe machinery (June): This course is intended for both machine manufacturers and machine users, who create assemblies of machines or modify machinery, and will provide delegates with a thorough understanding of the Machinery Directive (Supply of Machinery (Safety) Regulations 1992) and the European standards that support this legislation. Provision and Use of Work Equipment Regulations (October): This course will help anyone who is responsible for the purchase, use, maintenance or modification of work equipment to gain a thorough understanding of their responsibilities under this legislation and what it does and does not cover. Also during the year are the four technology courses looking at important developments in processing and packaging machinery. These are sponsored by Elau. Machinery for shelf-ready packaging (April): Demand from supermarkets for products to be provided in shelf-ready packs is prompting most fmcg manufacturers not only to re-evaluate their transit packaging, but also their end-of-line equipment. This course will describe the main types of shelf-ready packaging alternatives and the different types of machines available to produce them. The course will also consider the factors that need to be taken into account when selecting a machinery system. High efficiency in-place cleaning (June): Dr Mike Bird from the University of Bath will be presenting the findings from his research into improving the effectiveness of in-place cleaning by altering the chemicals used for cleaning and the temperatures and flow rates of the cleaning media. Andy Timperley from Campden and Chorleywood Research Association will be describing the research work done by CCRA to measure the cleanability of process equipment. Pharmaceutical processing equipment (October): The course will examine how recent changes in the design of processing equipment have provided improved standards of containment for pharmaceutical products. This includes one pot processors, granulators and tablet presses. Future uses of robots in our industry (November): Can we expect to see more and more types of packaging machinery replaced by multi-purpose industrial robots, or is the current trend of incorporating robot mechanisms into packaging machinery the way ahead? Dr Ken Young of the University of Warwick will explain both the advantages and disadvantages of current robots and forecast how the technology will develop and influence the design of packaging machines. Don Braggins from the Industrial Vision Association will explain what can be achieved using the latest vision systems. A further series of four businessorientated courses will deal with perfomance claims, strategic planning for small business, press relations and creating effective presentations. For full details of PPMA 2006 training courses and seminars contact John Cowdrey at the PPMA, tel: , 6
5 THE PPMA BOARD Barry Tucker retires after 11 years service on PPMA Board Barry Tucker, chairman of Aetna UK, has retired from the PPMA board after 11 years of service. He joined the Board in 1994 and the following year became director responsible for exhibitions. In 2001 he led the successful negotiations with Reed Exhibitions which led to the new partnership that now runs the PPMA Shows and the new Total Processing & Packaging Show, bringing together PPMA, Pakex, Interphex and Eurochem every third year. Barry Tucker was also PPMA Vice President in 2000, President for and Vice President again for In 2004 he was presented with a PPMA Lifetime Achievement Award (Machinery Supplier) recognising his outstanding contribution to the industry. Also retiring from the PPMA Board is Ivan Reeve, sales director of Europack, who was responsible for technical and training matters. The PPMA Board, headed up by President Mike Randall, chairman Barry Tucker of Lock Inspection Systems, now consists of the following (with their specific responsibilities): John Clayton, managing director, Newman Labelling Systems (technical and training); Karen Cobbett, sales director, Integrapak (publishing); Jeremy Marden, technical director, Marden Edwards (exports); Ian Pruchniewicz, chairman, Burnley Packaging Machinery (Government and external relations); Mike Warren, UK regional sales manager, Niro Pharma Systems (processing sector); Chris Williams, sales and marketing director, Selo-Bollans (finance) and Alan Yates, chairman and CEO, Endoline Machinery (membership). Joining the board this year is Peter Binns, managing director of Heuft UK. PEOPLE New md takes over at Overprint Packaging Guy Anderson has become managing director of coding and marking machinery manufacturer Overprint Packaging, in succession to his father Patrick who has retired from the family business after 30 years. Guy Anderson has been sales director for the past ten years. Peter Stuart (right) has joined Propack Automation as UK sales manager following experience in flexible packaging machinery gained with Rovema, Aquarius and Ishida. The appointment follows Propack s acquisition of three agencies for Spanish manufacturers: Enflex (cartoners and sachet machines), Synchropack (flowwrappers) and Inever (stick-packing machines). Automatic sorting and inspection equipment manufacturer Radix Systems has appointed John O Shea as sales director. He was previously with Engelmann & Buckham. Luke Garnham has become strategic planning manager at Herbert Industrial. He was previously the company s services support manager. 7
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6 NEWS AND PEOPLE SMITHS DETECTION Checkweighing by X-ray at new inspection centre An X-ray inspection machine equipped with software that simultaneously provides checkweighing to average weights legislation was among equipment on demonstration in early November when Smiths Detection, a recent arrival on the UK X-ray machine market, opened its new product inspection centre at Grimsby. World-wide the company now has an installed base of over 500 X-ray machines employed in food inspection. Smiths Detection says it chose Grimsby for its location at the heart of one of the fastest growing food industry areas in Europe, but will also serve the rest of the UK and Ireland, including potential users in chemicals, cosmetics, pharmaceuticals and toiletries. The Eagle Combo machine is one of ten models from the US built Smiths Heimann Eagle range that Smiths expects to have on permanent display, giving the 4000sq ft product inspection centre what is believed to be the largest collection of X-ray inspection systems available under one roof for customer demonstration and trials. With its checkweighing capability, the Eagle Combo is said to offer a particularly attractive cost-performance ratio compared with metal detection. For around 19,000 a customer can have a single machine that offers three quality control functions, points out Terry Woolford, manager of Smiths Detection s product inspection division in the UK and Ireland. The machine combines the traditional benefits of X-ray contaminant detection high sensitivity to metals, particularly stainless and the capability to detect stone, bone and glass - as well as package inspection monitoring product count, presence, geometry, position, breakage and so forth and also average weights checkweighing at high speed. Checkweighing by X-ray offers a number of advantages over traditional checkweighers, using the X-ray machine s capability of detecting volume and density to calculate mass. This can be carried out on selected parts of the image to establish a fill level or overcome the need for tare weighing of glass containers to compensate for variations in their weight. There is also potential for higher and more consistent accuracy. Conventional checkweighers use a gravimetric technique in which the products pass over a section of conveyor, mounted on load cells. As weight is a function of gravity, which is an acceleration, the accuracy of the checkweigher is affected by changes in the velocity of the product, which in turn means that the accuracy of a conventional checkweigher will be reduced at elevated throughputs. The Eagle Combo is capable of inspecting at speeds up to 120 metres a minute, typically handling 600 food trays a minute, and is unaffected by changes in throughput. A test routine, with correct weight product passed through the machine some 20 times, establishes that repeatable accuracy is within the required limits with set points automatically updated if necessary by the software. A similar check, using contaminated product, is made for Monitoring garlic bread: Weight is within tolerance, there are no contaminants, but two of the 16 butter portions are missing sensitivity to contaminants. X-ray monitoring of complete traded units, as a final check before cases or shrinkwrapped collations are despatched, is another way of achieving high throughput, with the minimum amount of machinery. Also shown at Grimsby was the Eagle Case, a large aperture X-ray machine capable of processing cases up to 450mm x 540mm in cross section at speeds up to 30 metres a minute. This means that several thousand individual packs, such as food trays, can be inspected every minute for metal and other contaminants, carrying out the function of maybe ten or more metal detectors. Twin function: Eagle Combo X-ray machine Should a case be rejected, the operator is able to use the recorded image to identify fairly closely the location of the contaminated pack or packs. Further specialist X-ray machines from Smiths include the Eagle Tall, for vertical containers such as stand-up bags, tubes and cartons, and the Eagle Tall-G. This is aimed at high speed inspection of glass jars, with particular emphasis on detection of glass contaminants, and is designed to allow particularly effective coverage of the bottom of a jar, which is often a weak point in X-ray systems, says Smiths Detection. There is also the Quad View which uses four viewing points to eliminate all blind spots along a container s base, particularly when glass-in-glass detection is required. Like other Eagle systems, these machines are able to detect missing or misplaced items, closure presence and weight. In the past few months Smiths Detection says it has received several significant orders for its Eagle X-ray machines, including one from Geest for equipment to monitor 60,000 packs of garlic bread supplied each week to Tesco. In particular, the machines will be able to establish that no garlic butter is missing between slices. T: E: smithsdetection.com 8 Real arcade universal patch.
7 FORTHCOMING EVENTS February: Ipack-Ima. New Fiera Milano. Details: February: Machine Building and Automation and Pneumotion exhibitions. NEC Birmingham. Details: and February: Machine Vision exhibition. NEC Birmingham. Details: February: MDT 2006, Medical Device Technology conference and exhibition. NEC Birmingham. Details: com 7-10 March: Sino-Pack packaging machinery and materials show. Guangzhou. Details: March: Food & Bake Exhibition. NEC Birmingham. Details: March: Foodex Meatex exhibition. NEC Birmingham. Details: March: Food and drink trade expo. NEC Birmingham. Details: March: Hispack packaging exhibition. Barcelona. Details: April: Anuga FoodTec exhibition. Cologne. Details: April: IPEX printing and publishing exhibition. NEC Birmingham. Details: April: Food Asia exhibition. Singapore. Details: May: Achema pharmaceutical processing and packaging show. Frankfurt. Details: June: ProPak Asia. Bangkok. Details: July: Propak China. Shanghai. Details: September: The PPMA Show NEC Birmingham. Details: September: Fachpack packaging and labelling exhibition. Nuremberg. Details: October: Scanpac packaging machinery and materials exhibition. Gotenborg. Details: 29 October-2 November: Pack Expo exhibition. Chicago. Details: 9
8 MACHINERY IN ACTION LOCK INSPECTION SYSTEMS Checkweighing and metal detection for bakery lines New production lines at expanding Welsh baker, Brace s Bakery, Newport, have been equipped with two dough weighers and four Weighchek combination metal detector/checkweighers from Lock Inspection, complementing existing Lock MET 30+ metal detectors. As Brace s has undergone significant expansion over recent years, the procurement of dough PFM PACKAGING MACHINERY Flow-wrapper lifts output of high-integrity drinks packs Drinks vending specialist Brupac, Crewe, has installed a PFM Tornado LD high integrity seal flowwrapper to meet rapidly increasing demand for in-cup drinks of coffee and other beverages. These are supplied as packs of 25 interlocking plastic cups each filled with the ingredients and the end cup lidded. PFM says the installation underlines increasing interest in its heavy duty models which make hermetic seals from a diverse range of users outside the traditional markets of cheese and meat. To maintain product freshness, particularly aroma, the new PFM machine employs long dwell sealing jaws that create air-tight hermetically sealed packs, while providing speeds up to 50 packs a minute more than doubling output compared with an earlier entry-level flow-wrapper, also supplied by PFM. The Tornado LD is an inverted flow-wrapper, allowing stacks of cups to be loaded directly onto the film, which is fed from underneath the machine and carries them through the wrapping process. As a result, explains PFM, any loose ingredient dust such as tea, sugar or coffee is contained within the pack, preventing contamination of the sealing wheels, which operate from above. A three-axis servo drive is employed, which also allows the Tornado to offer a no product-no bag facility and misplaced product protection that prevents the sealing jaws closing on any cups. We were pleased with the effort from PFM to ensure the machine was installed and in production very quickly to meet a CAMA 3 Tray loader handles 500 pots of pet food a minute Combination: Weighchek checkweigher and metal detector weighers was viewed as a necessity for product control, monitoring waste material and ultimately controlling unit costs, points out Lock Inspection. Working with the bakery, Lock developed dough weighers with Intralox modular belting, which prevents sticking and avoids vibration interference from the dough moulder. The dough weighers also feature a lift and drop flap reject device and a bin full sensor. They each work at speeds up to 60 dough pieces a minute. The Weighchek combination systems, installed at the end of the production lines, each consist of a MET30+ metal detector head and a checkweigher. T: E: Italian manufacturer Cama has supplied an undisclosed European pet food packer with a line to load square aluminium pots of wet product into lidded shelf-ready display trays at speeds up to 500 pots a minute, fed in two lanes. The machine is able to handle ten different sizes of display trays and also create a two-flavour mix inside the same tray. Changeover is said to be a maximum of 15 minutes. At the beginning of the line, infeed conveyors take the pots into a phasing area where two electronically controlled starwheels feed a series of continuous motion pockets that collate and position the product ready to be picked up by a robot head. This has custom tools, designed to ensure that the aluminium pots are held on their flanges with no Shelf-ready: Pet food pots are tray loaded on the Cama machine damage to the easy-peel opening feature. Pots are then loaded into trays pre-erected on a Cama forming machine at speeds up to 50 a minute and lids secured in place, either individually or in pairs depending on tray format. T: E: 10
9 Inverted wrapper: A PFM Tornado LD has been installed by Brupac short delivery deadline we had with a new customer for an initial consignment of what has become large volume regular business, says Tim Worthington, production director at Brupac. Since then it has been working two to three shifts every day with excellent efficiency and reliability. T: E: AUTOMATED PACKAGING SYSTEMS Bag-on-reel machine boosts packing speed twelvefold Consumables for floor sanders and wallpaper strippers packed by Hiretech, Watford, now take 90 per cent less time to pack since the installation of a bag-on-reel bagging machine from Automated Packaging Systems. Previously, products were placed in polyethylene tubing, heat sealed and labelled entirely by hand. Now Hiretech is using an Excel bagging machine fitted with a load support shelf and a Precision in-line overprinter, forming a complete print and pack system. The product is picked, packed and labelled on the shop floor in considerably less time than before, points out manufacturing manager Ron Putta. It used to take our packer about 45 seconds to pack, seal and label the product, now the same person can do it in less than 2 seconds. A batch of a 1000 that used to take 12 hours is now completed within an hour, he says. Faster packing: The Excel bagging machine Further benefits cited include lead times cut from four weeks to ten days. T: E: 11
10 MACHINERY IN ACTION SEALED AIR Case-packing for wallcoverings automated by eight machines Wallcoverings manufacturer Graham & Brown has automated case-packing at its Blackburn factory with the installation of eight Italian-built Mondo & Scaglione machines supplied by Sealed Air. The machines are operating at the end of four separate production lines and are each able to handle 27 rolls a minute, or seven cases a minute, compared with speeds of four boxes a minute achieved previously by hand. As a result, Graham & Brown TNA EUROPE Burtons Foods lifts capacity with high speed bagging line Burtons Foods at Moreton has installed a Robag 3fx 180 rotary triple jaw high speed bagging machine from TNA to provide higher packing speeds following an investment to increase baking capacity for Animals Biscuits. Robag 2Ci rotary double jaw machines are currently packing the 25g packs of fragile Animals Biscuits at speeds of 140 bags a minute. However, the new additional machine is equipped with a TNA Delta 1 multihead weigher and handles the 25g Animals Biscuits and 16g Mini Fingers packs at a minimum speed of 200 bags a minute with, says TNA, rejects of less than 1 per cent. The stripper tube closer system, open tube former and system integration guarantee high performance, low rejects and high efficiency, even on the most fragile of products, enabling Burton s to comfortably pack the additional oven output on just one packing station, says TNA Europe. The Robag 3fx triple jaw machine is designed specifically for small bag applications and produces bags up to180mm wide. The double jaw machines make virtually any bag length and bag width up to 320mm. All primary baggers at Burtons are feeding bags to a TNA Robag rotary flat jaw machine that produces multipacks. Raising output: Robag 3fx bagger with TNA Delta 1 multihead weigher T: E: Case-packing wallcoverings: The Mondo & Scaglioni machines (above) are fed automatically (below) has been able to reduce operating staff by a quarter and anticipates a payback inside two years. T: E: SPIROFLOW Discharger for FIBCs speeds fish food production Fish food manufacturer Skretting based at Longridge, Preston, Lancashire, is now able to discharge 1 tonne FIBCs of ingredients in 5 minutes following the installation of a bulk bag discharger from Spiroflow. Previously, with bags held over a hopper by a fork truck, discharging took around 30 minutes and required an operative to stand by, in case of poor flowing or compacted product. With production running at around 100 tonnes a day, this was particularly time consuming. Because of restricted headroom, Skretting opted for Spiroflow s FIBC discharger: Top section with bag is lifted into place by a fork truck model T5 discharger which has two sections. The upper, which holds the bags, is lifted off and lowered to floor level where full bags are loaded by fork lift. Once a bag is safely in place, the top section is lifted back on top. There is a dust-tight docking seal between the upper and lower sections while an access door in the discharger hopper allows the bag to be untied without emissions or spillage. Once the bag is untied, flow begins and this door is closed. Pneumatically operated bag massagers are fitted to the discharger s base to deal with any products that have poor flow characteristics or which may have become compacted during transit. A Spiroflow aero-mechanical conveyor then lifts product up to a horizontal screw conveyor on the floor above. This has 11 outlets each of which delivers ingredients to their individual storage bunkers. T: E: 12
11 ISHIDA EUROPE Custom tray sealer raises productivity for cheese An Ishida QX 775 tray sealer, customised to meet the needs of specialist cheese manufacturer Abergavenny Fine Foods, has enabled the company to improve production efficiency and throughput on its oven bake breaded cheese production line. Speed is up to 50 trays a minute. One example of customisation is the line operators ability to control the speed of the infeed conveyor. Coated cheese products, for example, feed from the IQF tunnel onto a conveyor from which they are placed by hand into the trays prior to sealing. With several different products and a variety of tray formats one for example includes 12 compartments for bite size products the time taken to fill trays can vary considerably. Rather than a pre-set programme for each product which, says Ishida, would be complicated and inflexible, operators can use a remote control to vary the speed of the infeed conveyor independently. Similarly, as part of the turnkey design package, Ishida devised a bespoke transfer system to move product from the production line to the tray-filling line, with no need for adjustments or change parts. Abergavenny uses nitrogen for its MAP process with air first expelled by creating a vacuum before the gas is injected. Here, says Richard Bowman, Abergavenny s process development manager, the QX 775 s ability to control this process accurately is a vital advantage, as consistently low residual oxygen levels are required. Many of our packs include dips in a pre-sealed tub, he explains. When the vacuum is created within the trays, there is a danger that the tubs could burst their seals. However, the Ishida creates the vacuum and injects the nitrogen very accurately and within a short and precise time window to ensure this does not happen. T: E: Breaded cheese: Trays are sealed on an Ishida QX 775 machine 13
12 MACHINERY IN ACTION WRIGHT MACHINERY High accuracy flavour line uses new weighing system Wright Machinery has supplied a major independent UK snack producer with a turnkey integrated seasoning and coating line to be used for new ranges of supermarket own-brand snacks, based on expanded potato, rice, maize and similar raw materials. Capable of 500kg an hour, the line incorporates a new Weighwright closed loop control to provide the particularly high dosing accuracy required. Product enters via the Weighwright, a high accuracy vibratory weighing conveyor developed to provide a low maintenance and easy clean alternative to systems that use conveyor belts. It provides mass flow measurement of the material fed into the rotary flavouring drum, allowing the dose rate of powder and liquid additives to be adjusted in proportion. The drum is inclined to achieve a continuous flow of product and is equipped to handle both powders and caramel coating. For powders, oil is first introduced by an atomising spray lance, followed by the flavouring, which is dispensed by a tapered edge vibratory feeder that provides an even dosing rate over its entire 1 metre length. For caramel coating, only the spray lance is employed. Liquids are handled by a variable speed pump while the powder is metered via a horizontal auger. Both are adjusted automatically by the control system to match the product flow rate measured by the Weighwright conveyor. The Weighwright operates to an accuracy of better than ± 1 per cent, in turn allowing the flavouring system to work to a tolerance of Snack flavouring line: The flavouring drum (above) is fed via a Weighwright vibratory weighing conveyor (left) which provides mass flow measurement for the dosing system better than ± 0.30 per cent when adding flavours and better than ± 0.10 per cent when adding salt, explains Wright Machinery sales director Mike Reed. Discharge from the flavouring drum is fed onto the infeed belt of the dryer, where a Wright Machinery oscillating conveyor ensures even coverage. Wright Machinery also supplied the vibratory conveyors that carry finished product to the multihead weighers and bagging equipment. T: E: MARDEN EDWARDS High speed overwrappers for tea cartons in UK and China Twinings has bought seven high speed carton overwrappers from Marden Edwards as part of a major new project which also includes several new tea bag machines to increase substantially the output at its plants in the UK and China. Twinings required overwrappers that could produce a high quality wrap incorporating a tear tape at speeds up to 90 cartons a minute to handle its range of premium flavoured teas and chose the Series 4LXH machines, which are ISOPAK Laboratory blister packer handles test packaging Indian contract research organisation Astron Research has installed a laboratory scale semiautomatic blister packing machine from Isopak to handle test packaging for pharmaceutical development work at its UK site in Harrow, Middlesex. Built in Italy by Dott Bonapace, the In-Pack machine is packing both tablets and capsules, and is equipped with both thermoforming and cold-forming facilities to handle a range of materials, including moisture-resistant high barrier laminates that require the cold-forming process. Ergonomically, the machine is well designed and at the right height and has no start-up waste with fast and easy replacement of parts, says Astron regional Pack trials: In-Pack blister packer director Anupam Kaushal. He adds that the In-Pack machine was the lowest cost machine of its type he could find. T: E: Premium teas: Wrapped on Marden Edwards 4LXH machines able to handle a wide range of carton sizes at these speeds. The machines are based on a modular design which Marden Edwards says allows them to fit easily into existing production lines and provide scope for future expansion. They are PLC controlled and equipped with a full diagnostics system. T: E: 14
13 PPMA SHOW REPORT 2 RAQUE FOOD SYSTEMS SALES Compact ready meals line measures just 2 metres long Raque s new compact tray sealing machine just 2 metres long was originally developed in the USA for a snack food application where space was particularly limited, with a single multihead weigher feeding via a diverter to either the tray sealer or a bagging machine. Now the format has been adapted to ready meals production, giving an output of 35 trays a minute, or twice that with a twin lane system, from a floorspace of little more than 3 sq metres. The pocketed carrier conveyor actually forms the stainless steel baseframe of the machine. A tray denester places containers into easily removable inserts, which allow quick size change, and the servo-driven intermittent motion conveyor carries them under filling stations, such as a linear weigher to deposit a range of products from salads to IQF proteins and a piston SEALED AIR Wrappers operate with plug and play infeed modules Two automatic side-seal wrappers available with a series of plug and play infeed modules were launched by Sealed Air, which represents the US manufacturer Shanklin. Infeeds for the new Omni wrappers include single belt, flighted and dual belt versions, which can be exchanged in a matter of seconds and are recognised automatically by the controls once they are attached. The infeeds can also be extended from the standard 1370mm length Compact ready meals line: Raque system gives speed up to 35 cycles a minute filler to add sauce or other material such as mashed potato. Registration is optionally available for printed film and, says Raque, the short web path ensures highly accurate film tracking through the sealing system. Wrapper range: Shanklin Omni with Harmonic infeed with further 1370mm sections. The two machines are the Omni G, which is mechanically driven and capable of handling up 80 packs a minute, and the servo driven Omni S giving speeds up to 100 a minute. The Omni S has a standard jaw The machine s PLC controller is also able to send production information to upstream equipment as well as the operator interface. T: E: opening of 254mm and is programmable to give automatic positioning for end seal and opening, end-seal centreline, product width and the side-seal centreline. T: E: G MONDINI (UK) Tray sealers offer increased hygiene and servo drive Exhibiting at a PPMA Show for the first time since setting up its UK operation in Stone, Staffordshire, Italian manufacturer Mondini demonstrated the latest versions of its Evolution tray sealer, of which over 100 have already been installed in the UK food industry. The latest machines are said to offer improved hygiene with improved maintenance access and are equipped with a new touch screen control panel. Servo drives are now used to provide finer control and smoother operation while tool footprint has also been increased. Changeover, including coming back up to temperature, takes less than 10 minutes, says the company. T: E: MARTIS ENGINEERING Pneumatic conveyors suit fragile materials The Air-Tec Systems range of pneumatic conveyors launched in the UK by agent Martis Engineering operate on the dense phase principle, said to handle fragile and abrasive materials with minimal damage and degradation to the product and system itself. Systems are made up from a range of standard modular components which include rigid or flexible pipework, weigh systems for pneumatic dosing, big bag unloaders and pneumatic boosters. A pilot plant is also now available for customer trials. T: E: 15
14 PPMA SHOW REPORT 2 PROPACK AUTOMATION MACHINERY Flow-wrappers use modules for tailor-made approach A range of electronic servo-driven flow-wrappers that can be built up from a series of modules to provide what is said to be virtually tailormade machinery was launched in the UK by Propack Automation, newly appointed agent for the Spanish manufacturer Synchropack of Barcelona. The Synchropack range is based on three families of machines: the Pack 9 series, a top reel machine for regular shaped items; the Pack 6 series of bottom reel wrappers for irregular, sticky or fragile products; and the Pack 3 series which uses both top and bottom reels to produce a four-side-seal pack for low height products, peelable seal packs, mailing pouches and similar applications. These three families are available to run at maximum speeds of 30, 40, or 60 metres a minute and, depending on model, with maximum film widths of mm in 200mm increments. There is also a choice of rotary Modular construction: Synchropack 900RT flow-wrapper sealing or box motion long dwell sealing for modified atmosphere packaging. All the machines are PC controlled and servo operated. Optional equipment includes a range of feed conveyors, trimming for the fin seal, and a pneumatic or mechanical side gusseting device as well as automatic splicing and format change. Synchropack also builds special purpose machinery, such as the LTS window pack flow-wrapper aimed particularly at the wet wipes market. This machine punches a hole in the film before wrapping takes place, covering the window with either a peelable label or a rigid lid and peelable label for consumer access. A tamper evident label is also applied over the reclosable element. Synchropack s modular approach to the design of its flow- wrapping machinery means that what is virtually tailor made equipment can be provided on relatively short lead times at extremely competitive prices, points out Pat Fleming, managing director at Propack Automation. Propack is also now UK representative for Spanish sachet filling and cartoning specialist Enflex and demonstrated a complete line for filling, collating and cartoning sachets at speeds up to 60 cartons a minute. The Enflex F17 horizontal sachet machine operates at 100 cycles a minute and can handle a single sachet up to 190mm wide x 225mm high, or operate in duplex format for 200 sachets a minute. At the PPMA Show it was linked to an Enflex 90deg collating conveyor which collates up to ten sachets on latches and feeds at 90deg into the infeed buckets of the cartoner, which is able to handle the output of two or more sachet machines. The cartoner infeed is extended back, beyond the collating conveyor, allowing the machine to be fed by hand if required. T: E: RNA AUTOMATION Component unscrambler has multiple lanes for high speed RNA s new ZE high speed multilane component unscrambler was demonstrated in eight lane format feeding an aerosol actuator cap in the correct orientation at speeds in excess of 2000 a minute. The machine is capable of handling further components and closures at elevated speeds and operates without compressed air, reducing noise levels and operating cost. It is also said to provide much more gentle handling than machines based on centrifugal sorting. At the PPMA Show the unscrambler was handling a 23mm diameter 18mm high aerosol actuator cap,delivering it in the vertical axis, open side lowermost, onto a rotary table that merges the flow from the eight tracks into a single stream. The use of eight linear feeders allows the speed of individual tracks to be reduced, virtually eliminating risk of damage and contributing to lower noise levels. RNA points out that the linear feeder arrangement allows high feed speeds to be achieved using a single unit rather than multiple High speed: Unscrambler delivers over 2000 items a minute from eight lanes bowl feeders and that, with the bulk hopper combined within the system, the machine occupies a particularly small footprint. T: E: 16
15 AUTOMATED PACKAGING SYSTEMS Automatic counting system suits wide range of industries The AccuCount 200 automatic counting system announced by Automated Packaging Systems can handle a wide range of items including automotive parts, hardware and DIY products, electrical, plumbing and heating parts, as well as cosmetics and disposable healthcare products. Speed is up to 2500 drops an hour, with a bulk supply of product channelled into a single flow that is automatically counted and batched to a pre-set quantity. In order to improve accuracy, the AccuCount 200 operates a part profiling analysis, which assigns a value to each part. Any part below this value in weight or size, such as dirt or part fragments is identified as scrap and not counted. The machine can be installed above an Autobag bagging machine such as the AB 180 to provide an automatic system capable of speeds said to be more than five times that of hand loading. T: E: Counting machine: AccuCount 200 mounted on an Autobag bagger SUPREME PLASTICS Pre-made bag filler aimed at medium volume production The Swedish-built Pronova 500 pre-made bag filling and sealing machine introduced by UK distributor Supreme Plastics for medium volume users is an enhanced version of Pronova s original Joker machine. The system works with a continuous chain of pre-formed bags that run along two fixed guide rods which, with no moving parts, support and open each bag at the point of filling. Bags are then closed by heat sealing. The Pronova 500 uses aluminium profiles for the machine stand, inside which cables are hidden to make cleaning easier. A see-through plastic hatch now covers the sealing bars, so that the bags can be viewed clearly as they are cut off. T: E: 17
16 BOTTLING REPORT DOWN-THE-LINE REVIEW OF THE LATEST EQUIPMENT FOR BOTTLING FROM PPMA MEMBERS. THE MARKETPLACE Mixed signals on UK demand for bottling machinery Forecasts of UK demand for bottling equipment covering alcoholic and non-alcoholic, carbonated and non-carbonated beverages, as well as dairy products appear to be carrying mixed signals. On the one hand, the bigger international suppliers such as KHS are predicting healthy growth rates in global consumption. Up to 2009, the company says, world-wide consumption of beverages in general will increase by 4.3 per cent year-on-year. Non-alcoholic products will outperform this average, KHS forecasts, with bottled water, wellness and functional drinks doing particularly well. The German-based equipment supplier goes one step further, saying that its own studies indicate annual growth in demand for beverage filling and packing equipment of 5.2 per cent by But examining this figure in more detail, it is clear that demand will continue to be highest in developing markets from Eastern Europe and the Middle East to Africa and Asia. In Western Europe, on the other hand, consolidation among beverage brands is expected to intensify. In the UK, this will be a particular feature of the soft drinks sector where the highest consumption growth is also anticipated. Beer and alcohol brands have been following a similar pattern of consolidation. And the largest dairies will make it hard for some of their privately-owned competitors to fight their corner with high-growth categories such as flavoured milk and yogurt drinks. Undeterred, equipment companies are working hard at developing machinery ranges which meet the needs of these and other higher-value segments of the market. These include ultraclean and aseptic lines, those for innovative dairy drinks and those which are targetting the strong UK market for juice in cartons with more flexible bottle shapes and sizes. PROCESSING Specialist in filling looks upstream for integration Although traditionally known as a filling machinery specialist, Krones is currently strengthening its credentials as a provider of upstream process equipment. As Krones UK technical manager Andrew Wilson points out key components of its VarioFlash and Vario- Asept flash pasteurisation systems are now produced by Krones in Neutraubling, and this trend for bringing process equipment in-house is set to continue. While VarioFlash is designed for classical flash pasteurisation of beer, carbonated soft drinks, juices, milk and dairy products, Vario- Asept is intended for aseptic preparation of sensitive products. For highly viscous and fibrecontaining liquids, as well as milk-based beverages, Krones offers shell-and-tube heat exchangers. Mr Wilson estimates that some 20 examples of Krones flash pasteurisers have already been installed. As might be expected from a turnkey supplier of this size, Krones is emphasising the integration achieved between the flash-pasteurising, filling and post-fill sections of the line. Its use of Zenon touchscreen technology provides operators with a uniform interface, and allows them to access all settings (given the correct authorisation) and view the status of different sections of the line from a single screen. Where post-fill tunnel pasteurisation is required, Krones subsidiary Sander Hansen has new equipment which overcomes some of the problems commonly associated with belt longevity. The Sharc (safe hygienic active regenerative control) pasteuriser uses the polypropylene and stainless steel Marathon belt which, says Andrew Wilson, is given a ten-year warranty. The belts used in tunnel pasteurisers Processing juice concentrate: Three stage Ytron-Z homogeniser achieves minimum viscosity and avoids fibres 18
17 Eliminating the front table: Krones F1 filler breaks new ground in a number of areas have traditionally been expensive and had short lives, he points out. While Engelmann & Buckham principal Gerstenberg Schröder is best-known as a supplier of process equipment for yellow fats, its Consistator unit is now used more widely in the food and drink industries, and can process fruit concentrates, purees and smoothies. The Consistator is a scraped surface heatexchanger for low-to-medium pressure applications where heating, cooling or crystallisation of the product is required. Models can be specified either for small capacity batch production or for continuous production, in a vertical or horizontal configuration. For homogenising, Ytron-Quadro has developed a new system in conjunction with German fruit juice brand Eckes Granini. The process, called Ytronising, is used for producing fruit juice concentrate. Conventionally, concentrate is processed in a high-pressure homogeniser at around 100 bar. As the company explains, the aim is to optimise the sensory properties of the juice, reducing the tendency for settling-out in the final juice by cutting particle size to a defined level. But as Ytron-Quadro (UK) managing director Dudley Bradley explains: This conventional process is expensive, with high capital investment costs and energy consumption. In addition, there is the cost of routine maintenance and costly wear parts. He also argues that high-pressure homogenisation adds a metallic taste to the final juice. Instead, the company proposes passing the concentrate through its Ytron-Z unit. This houses up to three sets of rotor/stators with extremely high radial tolerances. Because it operates on an in-line principle, Ytron-Quadro argues, this applies defined and reproducible shear forces to the product in a single pass. The system is said to be suitable for juices, premixes and concentrates from 12degBrix up to 60deg Brix. Advantages are said to include the avoidance of fibres, which can block filling valves, the ability to achieve a minimum viscosity, again eliminating filling problems, and a substantial reduction in energy and maintenance costs. For further information: Engelmann & Buckham T: E: Krones UK T: E: Ytron Quadro (UK) T: E: RINSING AND FILLING Breaking new ground in carbonated filler design Perhaps the biggest single launch by Krones at Drinktec 2005 last September was the F1 volumetric filler for carbonated soft drinks, which breaks new ground in a number of areas. First, it does away with the front table, using individual neck-handling starwheels to transport PET bottles from the rinser and on to the capper. Each starwheel has its own servo drive. Second, the F1 keeps the bottle stationary during filling, instead moving the filling nozzle down to the neck which says Krones, increases output. This has been made possible by the development of a swirl insert in the valve, directing the beverage towards the inside wall of the bottle, and avoiding any need for a filling or vent tube. This is not the only innovation with filling valves on the F1. Whereas previous fillers have tended to house all electronics in a dedicated tower in the centre of the machine, the F1 decentralises these controls to each valve. This includes the pneumatic controls, three-way valves and the supporting electronics for the inductive flowmeters. By locating them above the filling head in this way, Krones says it has increased response time and accuracy. As far as Krones is concerned, this is the way things will be in the future, says Krones UK technical manager Andrew Wilson. Self-contained starwheels The decentralisation theme is also picked up in the distribution of servo drives. By integrating the servo motors in the column of each starwheel, Krones has ensured that they function as self-contained, synchronised units. While Krones lays the stress on the F1 s modular build, fellow-german supplier KHS emphasises the way in which its latest highspeed system for handling carbonated soft drinks functions as a complete rinsing, filling and capping bloc. There are similarities between the F1 and KHS s servo-driven Innofill DRV-VF block. Both do away with the front table, for example, and substitute the flexibility of neck-handling for the PET bottles. But in other regards, it is the differences which stand out. While the Krones system lowers the filling valve to meet the bottle neck, KHS stays with its own variant on bottle-lifting technology. However, the filling process itself is simplified, says KHS, with only two pneumaticallyactivated membrane cylinders required for the entire volumetric filling process. These cylinders lift the bottle and ensure that the mouth of the container forms a seal with the filling valve. The same basic system, which was shown for the first time at Drinktec, can be used for noncarbonated soft drinks, says the company. KHS twins the filler with the single-channel Innoclean FR-EM mechanical rinser as standard in the bloc, but points out that two-channel and computer-controlled alternatives are available if required. The same starwheel concept is developed in 19
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